Hand Block Printing
In this process, a design is drawn on, or transferred to, a prepared wooden block. A separate block is required for each distinct colour in the design.
A block-cutter carves out the wood around the heavier masses first, leaving the finer and more delicate work until the last so as to avoid any risk of injuring it during the cutting of the coarser parts. When finished, the block presents the appearance of flat relief carving, with the design standing out.
Fine details are very difficult to cut in wood, and, even when successfully cut, wear down very rapidly or break off in printing. They are therefore almost invariably built up in strips of brass or copper, bent to shape and driven edgewise into the flat surface of the block. This method is known as coppering.
To print the design on the fabric, the printer applies colour to the block and presses it firmly and steadily on the cloth, ensuring a good impression by striking it smartly on the back with a wooden mallet. The second impression is made in the same way, the printer taking care to see that it fits exactly to the first, a point which he can make sure of by means of the pins with which the blocks are provided at each corner and which are arranged in such a way that when those at the right side or at the top of the block fall upon those at the left side or the bottom of the previous impression the two printings join up exactly and continue the pattern without a break. Each succeeding impression is made in precisely the same manner until the length of cloth is fully printed. When this is done it is wound over the drying rollers, thus bringing forward a fresh length to be treated similarly.
If the pattern contains several colours the cloth is usually first printed throughout with one, then dried, and printed with the second, the same operations being repeated until all the colours are printed.
Block printing by hand is a slow process it is, however, capable of yielding highly artistic results, some of which are unobtainable by any other method.
In Summary -
Each piece is handcrafted using intricately hand carved wooden blocks and is an original work of art distinguished by the work of the artisan, the particular lot of dye, and even varying weather conditions. Tonal variations are inherent to the block printing process and enhance the individuality, character and uniqueness of each creation. No two pieces are the same and subtle variations and imperfections in print are part of the charm and inherent qualities of being hand pressed and hand made.
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